Cut To Size

Plastic sheets, rods, and tubes cut to your exact dimensions. Order any quantity with fast turnaround and no minimum order.

Overview

About Our Cut To Size Service

Our cut-to-size service takes the hassle out of sourcing plastic materials for your project. Simply tell us the material, dimensions, and quantity you need, and we will cut it precisely to your specifications. No minimum order, no need to buy full sheets, and no waste on your end. This service is ideal for tradespeople, builders, DIY enthusiasts, and businesses who need specific sizes without the expense of purchasing standard sheets.

Unlike most plastic suppliers who only sell full sheets, we specialise in cutting any material to your exact measurements. This means you only pay for the material you actually need, whether that is a single piece of acrylic for a picture frame or fifty polycarbonate panels for a commercial installation. Our precision cutting equipment ensures clean, accurate edges on every piece.

We carry an extensive range of plastic sheet materials in stock, including acrylic in over 30 colours and finishes, polycarbonate in clear and tinted options, foamed PVC, ABS, HDPE, polypropylene, and many more. Rod, tube, and profile stock is also available for cut-to-length orders. If we do not have your specific material in stock, we can source it from our supplier network, usually within a few business days.

Every cut-to-size order is quality-checked before dispatch. We offer local pickup from our Moonah workshop for Hobart-area customers, or reliable freight delivery to anywhere in Australia. Our cut-to-size service is one of the most popular things we offer, because very few competitors provide this level of flexibility and convenience for small and custom quantities.

30+

Acrylic Colours In Stock

Materials We Work With

  • Acrylic (clear, coloured, mirror, pastel, frosted)
  • Polycarbonate (clear and tinted)
  • Foamed PVC
  • ABS
  • HDPE
  • Polypropylene
  • High Impact Polystyrene (HIPS)
  • PVC
  • Polystyrene
  • Coreflute
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Gallery

Cut To Size in Action

See examples of our cut to size work across a range of materials and applications.

Workshop floor with precision cutting equipment

Workshop floor with precision cutting equipment

CNC routing and fabrication area

CNC routing and fabrication area

Custom fabrication workstation

Custom fabrication workstation

Associated Plastics factory and production facility

Associated Plastics factory and production facility

Plastic repair and welding in progress

Plastic repair and welding in progress

Finished products ready for dispatch

Finished products ready for dispatch

Specialisations

What We Offer

Explore our cut to size specialisations to find the right solution for your project.

Acrylic Sheet Cut To Size

Rectangular acrylic sheet cut to your exact dimensions for splashbacks, picture framing glazing, shelving, sign blanks, and DIY projects. Order any width, length, and quantity from over 30 stocked colours and finishes, with no minimum order and no need to buy a full sheet. The straightforward way to source dimensional acrylic without the cost or waste of a 2440mm x 1220mm offcut.

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ACP Sheet Cut To Size

Aluminium composite panel cut to your specified rectangular dimensions in white, silver, black, and a range of brushed and architectural finishes. Order any width and length from a full sheet without paying for a whole 2440mm x 1220mm panel, ideal for sign blanks, lightweight cladding pieces, and printed sign substrates. Plain dimensional cutting only, for routed v-grooves and finished sign shapes see our CNC routed ACP service.

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Foamed PVC

Foamed PVC sheet (Foamex, Komatex) cut to size for signage, display, and construction applications. Foamed PVC is lightweight, waterproof, and easy to print on, making it a popular choice for indoor and outdoor signage substrates. We cut it to your exact measurements in thicknesses from 1mm to 19mm.

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ABS

ABS sheet cut to size for automotive, electronics, and industrial applications. ABS offers a good balance of impact resistance, rigidity, and machinability, making it a popular choice for enclosures, panels, and vacuum-formed components. We cut ABS to your dimensions in black, white, and natural colours.

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HDPE Sheet Cut To Size

Rectangular HDPE sheet cut to your dimensions for chopping boards, panels, liners, and DIY fabrication projects. Order any width, length, and thickness from 2mm up to 100mm in food-grade and standard stock, with no minimum order. Plain dimensional cutting only, for routed machine parts, wear strips, and shaped components see our CNC machined HDPE service.

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High Impact Polystyrene

High Impact Polystyrene (HIPS) sheet cut to size for signage, packaging, and point-of-sale applications. HIPS is a cost-effective, easy-to-fabricate material with good impact resistance. It is widely used for printed signage substrates, food packaging components, and lightweight display panels.

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Polycarbonate Sheet Cut To Size

Solid polycarbonate sheet cut to your specified rectangular dimensions for glazing replacements, simple safety screens, greenhouse panels, and shed windows. Order any width and length from 2mm through 15mm in UV-coated clear or tinted, no minimum order. Plain dimensional cutting only, for shaped machine guards and machined components with cut-outs see our CNC machined polycarbonate service.

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Polypropylene Sheet Cut To Size

Rectangular polypropylene sheet cut to your dimensions in natural and grey, in thicknesses from 3mm through 20mm. The simple way to source PP blanks for your own fabrication work, lab benches, sump trays, and chemical handling projects, with no minimum order. Plain dimensional cutting only, for machined tank panels and fabricated PP assemblies see our CNC machined polypropylene service.

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Rigid PVC Sheet Cut To Size

Rigid PVC sheet cut to your specified rectangular dimensions in grey, white, and clear. Order any width and length for industrial covers, chemical splash backs, construction trims, and your own fabrication work, with no minimum order. Plain dimensional cutting only, for machined PVC parts and v-carved foamed PVC signage see our CNC machined PVC service.

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Acrylic Rod & Tube

Acrylic rod and tube cut to your specified length in clear and coloured options. Our cut-to-length service saves you from buying standard stock lengths and means you get exactly the amount you need. Acrylic rod and tube is popular for display fittings, furniture legs, towel rails, and decorative applications.

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Polystyrene

Polystyrene sheet cut to size for model making, packaging, and lightweight display applications. General-purpose polystyrene is a clear, rigid material that is easy to cut and fabricate. We cut polystyrene to your dimensions for glazing alternatives, model building, and protective covers.

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Coreflute

Coreflute (corrugated polypropylene) sheet cut to size for signage, packaging, and temporary display applications. Coreflute is lightweight, waterproof, and recyclable, making it the go-to material for real estate signs, event signage, and protective packaging. We cut coreflute to your exact dimensions in white and a range of colours.

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Cardboard Sheet

Cardboard and mountboard sheet cut to size for framing, display, and packaging applications. We cut cardboard and mountboard to your exact dimensions using our precision cutting equipment, providing clean, straight edges that are difficult to achieve with hand tools. Available in white, black, and natural colours.

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Capabilities

Key Features & Benefits

No minimum order quantity on any material

Precision cutting to your exact dimensions

Extensive stock of sheets, rods, and tubes

Over 30 acrylic colours and finishes available

Clean, accurate edges on every cut

Same-day cutting for in-stock materials

Process

How It Works

01
01

Consultation

Share your project requirements, drawings, or concepts with our team. We review the scope, recommend materials, and provide a detailed quote.

02
02

Design & Planning

We prepare production files or shop drawings for your approval, optimising for material efficiency and the best fabrication method.

03
03

Fabrication

Your project moves into production using our precision equipment. Every component is quality-checked against specification during and after fabrication.

04
04

Delivery

Finished products are carefully packaged and dispatched. We offer local pickup from our Moonah workshop or nationwide delivery across Australia.

FAQ

Cut To Size FAQs

Ready for Cut To Size?

Get in touch with our team to discuss your cut to size requirements. We provide free quotes and expert advice on the best approach for your project.

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