Custom Fabrication

Bespoke plastic fabrication including bending, bonding, welding, and assembly for any application.

Overview

About Our Custom Fabrication Service

Our custom fabrication workshop transforms raw plastic sheet, rod, and tube into finished products and components tailored to your exact requirements. With decades of experience in plastic fabrication, our team specialises in heat bending, solvent bonding, plastic welding, polishing, and multi-component assembly. From simple display stands to complex industrial enclosures, we bring your designs to life.

Heat bending is one of our core capabilities, allowing us to create precise bends and curves in acrylic, polycarbonate, PVC, and other thermoplastics. Our line benders and oven-forming equipment handle sheets up to 2400mm wide, producing clean, consistent bends for architectural glazing, machine guards, display cases, and point-of-sale units.

Plastic welding and solvent bonding are essential for creating watertight joints and structural assemblies. Our fabricators are experienced in plastic welding and chemical bonding techniques for a wide range of plastics. This expertise is particularly valued in applications such as chemical tanks, water features, laboratory equipment, and food processing installations.

Every fabrication project starts with a thorough review of your requirements, including material selection, structural considerations, and finish quality. We produce detailed shop drawings for approval before commencing work, ensuring the finished product meets your expectations. Our workshop can handle everything from one-off custom pieces to batch production of fabricated components.

2400mm

Max Bending Width

Materials We Work With

  • Acrylic (clear, coloured, and opal)
  • Polycarbonate
  • PVC and CPVC
  • Polypropylene
  • HDPE
  • ABS
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Gallery

Custom Fabrication in Action

See examples of our custom fabrication work across a range of materials and applications.

Workshop floor with precision cutting equipment

Workshop floor with precision cutting equipment

CNC routing and fabrication area

CNC routing and fabrication area

Custom fabrication workstation

Custom fabrication workstation

Associated Plastics factory and production facility

Associated Plastics factory and production facility

Plastic repair and welding in progress

Plastic repair and welding in progress

Finished products ready for dispatch

Finished products ready for dispatch

Specialisations

What We Offer

Explore our custom fabrication specialisations to find the right solution for your project.

Boat Windows

Custom fabricated boat windscreens and side windows from polycarbonate and acrylic. We produce replacement windscreens and side windows shaped to your vessel. We don't build frames for boat windows. Our marine-grade fabrication ensures a watertight fit and long-lasting clarity in harsh saltwater environments.

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Caravan Windows

Custom caravan and motorhome windows fabricated from acrylic and polycarbonate. We produce replacement windows for older caravans where original parts are no longer available, as well as custom windows for conversions and modifications. Each window is cut and shaped to your measurements for a precise fit.

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Display Cases, Covers & Stands

Custom built display cases, protective covers, and product stands from clear and coloured acrylic. We design and fabricate display solutions for retail, museums, galleries, and corporate environments. Our solvent-bonded acrylic joints are near-invisible, creating a clean, professional appearance that showcases your products or collections.

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Grease Traps

Custom fabricated plastic grease traps and interceptors for commercial kitchens, food processing, and hospitality applications. Our plastic grease traps are lightweight, corrosion-resistant, and comply with Australian plumbing standards. We fabricate from HDPE to your required capacity and inlet/outlet configuration.

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Grey Water Tanks

Custom fabricated grey water tanks from polyethylene and polypropylene for residential, commercial, and mobile applications. We build tanks to your space constraints and capacity requirements, including caravan and campervan installations. All tanks are welded using professional techniques to ensure long-term leak-free performance.

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Shelving

Custom cut and fabricated plastic shelving from acrylic, polycarbonate, and HDPE. We produce shelving for retail displays, medical environments, food service areas, and industrial applications where hygiene, chemical resistance, or visual appeal are important. Each shelf is cut to size and finished with polished or rounded edges.

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Shower Liners

Custom fabricated shower wall liners from acrylic and PVC for residential and commercial bathroom installations. Our shower liners provide a waterproof, low-maintenance alternative to tiles, with a seamless finish that prevents mould and grout issues. We cut and shape liners to fit your shower dimensions precisely.

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Switchboard Covers

Custom fabricated switchboard covers and electrical panel enclosures from clear polycarbonate and acrylic. Our covers provide protection while maintaining visibility of switches, indicators, and meters. We fabricate to your panel dimensions with appropriate cut-outs, ventilation, and access provisions.

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Machinery Windows

Custom fabricated machinery viewing windows and inspection panels from polycarbonate and acrylic. Our machine windows provide operator visibility while protecting against debris, coolant, and moving parts. We manufacture windows to fit existing frames or supply complete frame-and-window assemblies.

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Machine Guards

Custom fabricated machine guards and safety screens from polycarbonate, acrylic, and other industrial plastics. We produce guards that comply with Australian safety standards while providing maximum operator visibility. Our fabrication includes bending, drilling, and assembly to produce guards ready for direct installation on your equipment.

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Brochure Holders

Custom fabricated brochure holders, leaflet dispensers, and literature displays from clear acrylic. We produce wall-mounted, countertop, and freestanding brochure holders in standard and custom sizes. Our solvent-bonded construction creates a clean, professional appearance ideal for reception areas, showrooms, and point-of-sale environments.

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Battery Boxes

Custom fabricated battery boxes and enclosures from PVC. We produce battery containment solutions mainly for marine and industrial applications. Our battery boxes are acid-resistant, impact-tough, and fabricated to accommodate your specific battery dimensions and wiring requirements.

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Artwork Components

Custom fabricated acrylic and plastic components for artists, sculptors, and galleries. We produce plinths, frames, protective covers, mounting hardware, and structural elements for contemporary artwork and installations. Our expertise in clear acrylic fabrication ensures near-invisible joints and optical-quality finishes.

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Risers & Plinths

Custom fabricated display risers and plinths from clear, white, and coloured acrylic. Our risers and plinths elevate products, trophies, and collectibles for maximum visual impact in retail, museum, and corporate display settings. We produce them in any height and footprint, with options for illumination and branding.

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Slopeboards

Custom fabricated acrylic slopeboards and angled display stands for retail and point-of-sale applications. Slopeboards present products at the optimal viewing angle, improving visibility and encouraging customer interaction. We fabricate slopeboards in any size with options for product dividers, price tag holders, and branded panels.

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Sneeze Guards & COVID Screens

Custom fabricated sneeze guards, protective screens, and counter barriers from clear acrylic and polycarbonate. Our protective screens are designed for reception counters, service areas, and workstations, providing a physical barrier while maintaining visibility and communication. We offer freestanding, clamp-mounted, and suspended installation options.

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Custom Projects & One-Offs

Bespoke plastic fabrication for unique projects that do not fit standard categories. Whether you need a prototype, a one-of-a-kind installation, or a solution to a problem nobody else has tackled, our workshop thrives on custom challenges. We collaborate with you from concept through to finished product, drawing on decades of plastics fabrication experience.

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Capabilities

Key Features & Benefits

Heat bending for sheets up to 2400mm wide

Solvent bonding with optical-clarity joints on acrylic

Plastic welding for strong, durable bonds

Polishing and edge finishing to display quality

Multi-component assembly and sub-assembly

Shop drawings and prototyping before production

Process

How It Works

01
01

Consultation

Share your project requirements, drawings, or concepts with our team. We review the scope, recommend materials, and provide a detailed quote.

02
02

Design & Planning

We prepare production files or shop drawings for your approval, optimising for material efficiency and the best fabrication method.

03
03

Fabrication

Your project moves into production using our precision equipment. Every component is quality-checked against specification during and after fabrication.

04
04

Delivery

Finished products are carefully packaged and dispatched. We offer local pickup from our Moonah workshop or nationwide delivery across Australia.

Industries

Industries We Serve

Our custom fabrication service supports a wide range of industries across Australia.

Education

We support schools, universities, and TAFE colleges with plastic materials for teaching, laboratory equipment, and campus infrastructure. From laser-cut components for engineering projects to safety screens for science labs, we help educational institutions across Australia.

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Hospitality & Food Service

We fabricate sneeze guards, food display cases, menu holders, and custom countertop fittings for restaurants, cafes, hotels, and food retailers. Our food-safe materials and polished finish ensure your front-of-house presentation is second to none.

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Manufacturing

We supply CNC-machined plastic components, custom machine guards, wear strips, and replacement parts to manufacturers across Australia. From food processing lines to production machinery, our engineering plastics stand up to abrasion, chemical exposure, and continuous operation.

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Retail & Point of Sale

We create eye-catching retail displays, point-of-sale units, product stands, and branded fixtures from acrylic and other plastics. Our laser cutting and fabrication capabilities deliver professional-quality display solutions for stores, showrooms, and trade exhibitions.

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Signage & Displays

We supply laser-cut acrylic lettering and custom display fabrication to sign makers and display companies across Australia. Our precision cutting and bonding capabilities ensure every piece meets the high visual standards the signage industry demands.

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Tourism

We supply custom wayfinding signage, information displays, brochure holders, and weatherproof outdoor panels to tourism operators, accommodation providers, and attraction venues across Australia. Durable, UV-stable materials keep your public-facing assets looking professional through every season.

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FAQ

Custom Fabrication FAQs

Ready for Custom Fabrication?

Get in touch with our team to discuss your custom fabrication requirements. We provide free quotes and expert advice on the best approach for your project.

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